About the role
Maintenance Manager
Job Summary
Provide leadership and technical oversight for all maintenance activities within a high-hazard process facility, ensuring safe, reliable, and compliant operation of safety-critical systems, plant, utilities, and infrastructure. Develop and deliver risk-based maintenance strategies that optimise asset performance while meeting regulatory and commercial objectives
Key Responsibilities
- Lead and develop in-house and contracted maintenance teams, ensuring high standards of safety, quality, performance, and competency.
- Manage all planned shutdowns and major outages, including planning, budgeting, contractor management, execution, and close-out.
- Direct maintenance response to emergent work and asset issues, ensuring effective prioritisation and communication.
- Oversee maintenance strategy, asset integrity, reliability improvement, and lifecycle planning
- Manage maintenance budgets, contracts, stores, and critical spare parts inventories
- Ensure compliance with relevant legislation and standards, including COMAH, PSSR, DSEAR, ATEX, PUWER, Electricity at Work Regulations, and functional safety requirements
- Maintain and assure the integrity of safety-critical systems, including ESD, PSD, Fire & Gas, and Safety Instrumented Systems (SIS)
- Lead technical assurance activities, engineering reviews, audits, and safety-critical documentation management
- Own and continuously improve the Computerised Maintenance Management System (CMMS), maintenance records, procedures, and reporting processes
- Develop and maintain maintenance procedures, technical standards, and work instructions aligned with industry best practice
- Lead root cause investigations, reliability improvement initiatives, and asset performance monitoring
- Promote a culture of continuous improvement, accountability, and constructive challenge
Qualifications & Experience
- Chartered Engineer (CEng) or equivalent professional accreditation
- Significant maintenance management experience within a high-hazard process industry such as oil & gas, petrochemical, chemical, LNG, or similar
- Strong knowledge of asset integrity, maintenance management, reliability engineering, and regulatory compliance
- Experience planning and delivering major shutdowns and outages
- Proven experience implementing and managing CMMS systems and maintenance data governance
- Technical expertise across mechanical, electrical, process, and/or control & instrumentation disciplines
- Familiarity with Reliability Centred Maintenance (RCM) and/or Risk-Based Inspection (RBI) methodologies
- Experience with gas storage, transmission, or distribution assets desirable
- NEBOSH, IOSH, or equivalent safety qualification desirable
Key Skills
- Leadership and team development
- Contractor and stakeholder management
- Asset reliability and maintenance strategy development
- Budget and contract management
- Root cause analysis and continuous improvement
- Cross-functional coordination and communication
- Strong understanding of process safety and functional safety systems
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